在現(xiàn)代制造業(yè)中，零部件的精密程度至關(guān)重要，而高壓去毛刺清洗機(jī)成為確保零部件高質(zhì)量的得力設(shè)備。它通過(guò)獨(dú)特的工作原理，有效去除零件表面的毛刺，同時(shí)完成清洗工作，保障產(chǎn)品性能與質(zhì)量。

In modern manufacturing, the precision of components is crucial, and high-pressure deburring and cleaning machines have become powerful equipment to ensure high-quality components. It effectively removes burrs on the surface of parts through its unique working principle, while completing cleaning work to ensure product performance and quality.

高壓水射流核心原理

Core principle of high-pressure water jet

高壓去毛刺清洗機(jī)的核心原理是利用高壓水射流技術(shù)。設(shè)備通過(guò)高壓泵將普通的水加壓至幾十甚至幾百兆帕的高壓狀態(tài)，隨后通過(guò)特制的噴嘴將高壓水以極細(xì)的水流噴射而出。當(dāng)高壓水射流沖擊到零件表面時(shí)，其攜帶的巨大能量瞬間釋放。

The core principle of the high-pressure deburring cleaning machine is to use high-pressure water jet technology. The equipment pressurizes ordinary water to a high pressure state of tens or even hundreds of megapascals through a high-pressure pump, and then sprays the high-pressure water out with extremely fine water flow through a specially designed nozzle. When a high-pressure water jet impacts the surface of a component, the enormous energy it carries is instantly released.

這種高壓水射流就如同一個(gè)高速運(yùn)轉(zhuǎn)的 “微型切割器”。對(duì)于零件表面的毛刺，高壓水射流憑借強(qiáng)大的沖擊力，能夠?qū)⑵鋸牧慵黧w上剝離。毛刺通常是在零件加工過(guò)程中由于切削、沖壓等工藝產(chǎn)生的多余金屬或材料突起，其結(jié)構(gòu)相對(duì)脆弱。高壓水射流以極高的速度沖擊毛刺，在瞬間產(chǎn)生的強(qiáng)大剪切力作用下，毛刺被輕松切斷，實(shí)現(xiàn)去除效果。

This high-pressure water jet is like a high-speed running 'micro cutter'. For burrs on the surface of parts, high-pressure water jets can peel them off from the main body of the part with strong impact force. Burrs are usually excess metal or material protrusions generated during the machining process of parts due to cutting, stamping, and other processes, and their structure is relatively fragile. The high-pressure water jet impacts the burrs at extremely high speeds, and under the strong shear force generated in an instant, the burrs are easily cut off, achieving the removal effect.

工作流程詳解

Detailed explanation of workflow

設(shè)備啟動(dòng)后，首先由水泵將水箱中的水抽取并加壓。加壓后的高壓水沿著管道輸送至噴嘴。噴嘴的設(shè)計(jì)十分關(guān)鍵，它能夠?qū)⒏邏核劢钩删哂刑囟ㄐ螤詈蛧娚浣嵌鹊乃鳌?/p>

After the device is started, the water in the water tank is first extracted and pressurized by the water pump. The pressurized high-pressure water is transported along the pipeline to the nozzle. The design of the nozzle is crucial as it can focus high-pressure water into a water flow with a specific shape and spray angle.

在操作過(guò)程中，操作人員將待處理的零件放置在工作臺(tái)上，通過(guò)機(jī)械臂或人工控制的方式，使噴嘴對(duì)準(zhǔn)零件需要去毛刺和清洗的部位。高壓水射流從噴嘴高速?lài)姵觯珳?zhǔn)沖擊零件表面。在去除毛刺的同時(shí)，高壓水還能將零件表面的油污、碎屑等雜質(zhì)一并沖洗掉。沖洗后的污水通過(guò)排水系統(tǒng)回流至水箱，經(jīng)過(guò)過(guò)濾處理后可循環(huán)使用，既節(jié)約水資源，又符合環(huán)保要求。

During the operation, the operator places the parts to be processed on the workbench and uses a robotic arm or manual control to align the nozzle with the parts that need to be deburred and cleaned. High pressure water jets are sprayed at high speed from the nozzle, accurately impacting the surface of the parts. While removing burrs, high-pressure water can also wash away impurities such as oil stains and debris on the surface of the parts. The flushed sewage flows back to the water tank through the drainage system and can be recycled after filtration treatment, which not only saves water resources but also meets environmental protection requirements.

關(guān)鍵技術(shù)參數(shù)影響

Influence of key technical parameters

壓力是高壓去毛刺清洗機(jī)的關(guān)鍵技術(shù)參數(shù)之一。壓力大小直接決定了水射流的沖擊力，壓力越高，去毛刺能力越強(qiáng)。但并非壓力越高越好，過(guò)高的壓力可能會(huì)對(duì)零件表面造成損傷。因此，需要根據(jù)零件的材質(zhì)、毛刺的大小和硬度等因素，合理調(diào)節(jié)壓力。例如，對(duì)于鋁合金材質(zhì)的零件，通常采用相對(duì)較低的壓力，以免損傷零件表面；而對(duì)于鋼材零件，可適當(dāng)提高壓力以去除較硬的毛刺。

Pressure is one of the key technical parameters of high-pressure deburring cleaning machines. The pressure directly determines the impact force of the water jet, and the higher the pressure, the stronger the deburring ability. But higher pressure is not necessarily better, as excessive pressure may cause damage to the surface of the parts. Therefore, it is necessary to adjust the pressure reasonably based on factors such as the material of the parts, the size and hardness of burrs. For example, for aluminum alloy parts, relatively low pressure is usually used to avoid damaging the surface of the parts; For steel parts, the pressure can be appropriately increased to remove harder burrs.

流量也是重要參數(shù)，它表示單位時(shí)間內(nèi)通過(guò)噴嘴的水的體積。較大的流量能夠在單位時(shí)間內(nèi)帶走更多的雜質(zhì)，提高清洗效率。但流量過(guò)大可能會(huì)導(dǎo)致水射流的能量分散，影響去毛刺效果。所以，要在壓力和流量之間找到平衡，以達(dá)到最佳的去毛刺和清洗效果。

Flow rate is also an important parameter, which represents the volume of water passing through the nozzle per unit time. A larger flow rate can remove more impurities per unit time, improving cleaning efficiency. However, excessive flow may cause energy dispersion of the water jet, affecting the deburring effect. So, it is necessary to find a balance between pressure and flow rate to achieve the best deburring and cleaning effect.

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